Custom tool holders Manufacturer In China
We are a custom tool holders manufacturer for turning centers. We provide superior quality tool holder products that fit the customer’s needs and specifications. Our goal is to provide the end user with increased productivity, longer tool life, and improved durability of their turning center operations. With decades of experience in the industry, we have developed a portfolio of customized solutions for all types of turning centers.
machining Capabilities For tool holders
We are a leading CNC machine manufacturer offering custom tool holder design and manufacturing services. Our experience in the field of manufacturing helps us to provide top-notch CNC machining services that meet the varied needs of our clients.
Our CNC machining capabilities offer accuracy and repeatability, which help in ensuring precise dimensions for various parts and devices. We can manufacture a wide range of sizes and shapes, which include axle diameters 16 to 80 mm VDI tool holders and BMT45-BMT85 BMT tool holders.
Our CNC machining services are fast and cost-effective, providing high-quality output at affordable prices within the specified time frame. With the help of our highly skilled personnel and state-of-the-art machinery, we can deliver high-quality results to our clients.
Customize the different types of tool holders
Tool holders are an integral part of the machining process, allowing for the efficient and precise execution of various operations. At CNCFIRST, we specialize in customizing different types of tool holders to fit your machining needs. Our comprehensive selection includes a BMT tool holder, VDI tool holder, live tool holder, and static tool holder.
static tool holders
The static tool holder is used to secure cutting tools in place while the machine runs, which helps achieve accurate and consistent results when machining parts or components. We can customize static tool holders’ size, shape, and material composition to fit their application requirements.
live tool holders
VDI tool holders
VDI tool holders are a specialized form of metalworking tools designed to fit into various turning centers. They are often used to hold cutting tools, such as drills and taps. We can customize it according to the size and shape of the part being worked on, ensuring proper positioning for optimal performance.
BMT tool holders
BMT tool holder serves as the interface between cutting tools and spindles on machining centers, drilling machines, and lathes. This product enables superior accuracy, increased productivity, and improved safety while providing an extended life cycle for the tooling system.
Why Choose Our CNC Machining Services For Custom Tool Holders?
Control The Quality Of Custom tool holders
Provide material test report
All custom tool holders will include a material test report with the manufacturer’s certification. This is your assurance that the materials used in your tool holder meet or exceed the required specifications for hardness, tensile strength, etc.
Use CMM to inspect
After the tool holders are machined, they go through a final inspection process where we use our Coordinate Measuring Machine (CMM) to verify tolerances. This is especially important for custom tool holders because of the tight tolerances often required.
Rapid Prototyping Before Mass Production
Once the design is finalized, we will make a prototype tool holder for you to test. This allows you to ensure that the tool holder meets your expectations and provides valuable feedback that can be used to improve the design before mass production.
Custom Tool Holders FAQs
Tool holders secure cutting tools in machine tools and work-holding fixtures. They come in many shapes and sizes, and the tool holder type should be chosen based on the material being machined and the desired result.
The most common types of tool holders include BMT tool holders, VDI tool holders, static tool holders, and live tool holders.
Tool holder geometry should also be selected based on the application and machining materials.
In addition, custom tool holders can also be designed to accommodate multiple tools at once, such as a dual spindle head or a gang-style tool holder.
This can provide flexibility in machining operations and allow for high precision when fabricating complex parts.
Cast iron is the best material to use when creating custom tool holders, as cast iron is incredibly strong and durable, making it perfect for the job.
Cast iron also has superior heat and wear resistance properties, making it capable of withstanding extremely high temperatures without degrading over time. This makes cast iron ideal for applications where tools will be exposed to intense heat or friction during operation.
Additionally, cast iron produces very little vibration under load, so there is less risk of damage due to vibration-induced fatigue failure.
Live tool holders offer several advantages:
It can quick and easy tool changes, dramatically increasing productivity and reducing downtime. This is especially beneficial in operations requiring frequent changeovers, such as production centers that frequently switch between different components.
Live tool holders also increase accuracy thanks to their ability to hold tools firmly during operation. They also help extend tool life since they don’t require the removal and re-tightening that traditional holders do.
In addition, live tool holders offer increased safety due to their secure grip on the cutting head during operation. This reduces the risk of damage or injuries from an improperly tightened or loose holder.
Overall, live tool holders provide an efficient and cost-effective way to optimize performance in a manufacturing environment.
Their main feature is their high accuracy and repeatability, allowing precise and consistent results with every operation.
The static nature of these holders also helps minimize vibration during use, reducing wear on the tooling and improving overall product quality.
Additionally, they provide excellent rigidity and strength while being lightweight enough to ensure easy installation and maintenance.
Furthermore, they come in various sizes and shapes to fit different applications. With these features, static tool holders enable users to improve productivity while obtaining high-quality results quickly and reliably.
Looking For A Custom Tool Holders China Manufacturer?
As a manufacturer of custom tool holders, we have the expertise and experience to provide customized holders for various applications. Our holders are manufactured from high-quality materials to ensure durability and accuracy, ensuring long-term performance. This allows customers to save time and money by avoiding the potential issues of using inferior holders. We offer competitive prices and fast delivery times on all our custom tool holders, making it easy for customers to find the perfect holder for their needs.