Zero Tolerance Wire EDM Machining In China
If you need to procure hardware parts with complex geometries, strict tolerances, or even zero tolerance and fine features, custom zero tolerance wire EDM machining can meet your needs.
We have several wire cutting machines, including middle wire and slow wire equipment. We provide precision wire-cutting parts for applications in aerospace, automotive, telecommunications, defense, medical, and scientific equipment industries.
Zero Tolerance Wire EDM Cubes
We use computer-aided design (CAD) software to design the cube and determine the tolerances in the design. Zero tolerance means there is almost no deviation between the dimensions of the sides, requiring extremely high precision.
The special feature of wire cutting is that, through fine control and cutting-edge technology, tolerances of ±0.001mm or even smaller can be achieved.
Wire cutting cubes require very fine specifications for the electrode wire. We use thin metal wires, generally choosing wires below 0.1mm, to ensure precision during cutting. The electrode wire is mainly made of brass, passing through the workpiece material to cut the desired shape.
We have rich expertise and years of experience, ensuring our wire EDM puzzle cube products provide an unparalleled experience that leaves a lasting impression.
How Do We Make the Zero Tolerance Wire EDM Cube?
To make a zero tolerance cube using wire cutting technology (Electrical Discharge Machining, EDM), slow wire cutting equipment is required.
Material Section
We use high-quality stainless steel, which has excellent corrosion resistance and is ideal for withstanding challenging conditions in any environment.
Whether exposed to saltwater, high humidity, or extreme weather, the steel ensures that the product maintains high rust and degradation resistance over time.
Wire EDM Machine
We use slow wire cutting equipment, utilizing a continuously moving fine metal wire (called an electrode wire) as an electrode to discharge electrical sparks, removing metal and cutting it into shape.
It is primarily used for processing workpieces with complex shapes and fine precision. The slow wire speed is generally below 0.2mm/s, with precision up to the 0.001mm level, and the surface quality is close to grinding level.
Surface Finishing
The surface after cutting may have tiny burrs or uneven parts, which we process using methods like polishing, electrolysis, or grinding to remove the burrs.
After completion, we use a coordinate measuring machine (CMM) to ensure that each edge length and angle of the cube is within the strict tolerance range.
Laser Engraving
After wire cutting is complete, we also offer professional laser engraving services to customize your brand’s logo.
With high-precision laser engraving technology, we can accurately and clearly present your brand logo on the zero tolerance cube, turning this craft not only into a technical masterpiece but also into an excellent medium for brand display.
Contact Us for Zero Tolerance Wire EDM Machining Cube Puzzle
With advanced wire cutting equipment, we can manufacture precise, repeatable, and high-quality parts and components from any conductive material. We are capable of producing complex shapes with small features and strict tolerances.
To learn more about how CNCFIRST can help you with your EDM metal cutting projects, please contact us for a quote.
